• Black Powder Separator Rods have an operational life of 16+ years. The cleanable stainless steel cloth separator elements have a 3-5 year operational life. • Black Powder Solutions Magnetic Separators have the most powerful non-electric magnetic fields in the industry with a holding strength of 600 lbm /ft (300 kgm/ft).

The magnetic force acting on a spherical particle of radius R in a magnetic field H is satisfactorily given by Eq. (1) [14]. (1) F → m = 4 3 π R 3 μ 0 χH ∇ H → where μ 0 is the permeability of vacuum, and χ is the difference between the volume magnetic susceptibility of the particle and the surrounding fluid (air, water, or paramagnetic liquid). …

Figure 1 shows the magnetic array with Black Powder contamination on it after the array was removed for an initial inspection. Results. The 1.0 μ and 0.3 μ traditional filters positioned downstream of the BPS Magnetic Separator are void of any contamination, indicating that ~ of the Black Powder was captured by the Magnetic Separator.

Replace the standard cone strainer with a Black Powder Solutions Magnetic Separator (Figure 1) capable of cleaning Black Powder contamination (Figure 2) from 100+ to below 1 microns upstream of the product pump. Results • Post pump traditional filter consumption reduced by 15 sets, at an annual savings of $81,000 USD.

Magnetic separation offers a simple but elegant solution to manage both Black Powder and the maintenance vs. reliability trade-off. Magnetic Separators offer high-efficiency removal of Black Powder contamination from all hydrocarbon systems without the need for extensive replacement of filter elements.

DOI: 10.1016/j.powtec.2023.119216 Corpus ID: 265625397; A novel pneumatic dry high-intensity magnetic separator for the beneficiation of fine-grained hematite @article{Hu2023ANP, title={A novel pneumatic dry high-intensity magnetic separator for the beneficiation of fine-grained hematite}, author={Zhicheng Hu and Dongfang Lu and …

August 2019 "Black PowderTM" (Black Powder) contamination is a widely used term for a highly pervasive particulate contamination found in all hydrocarbon facilities and pipelines, water systems, petrochemical powders, and other fluid and gas systems. It has many other names, such as black dirt, sludge, shoe polish, brown dirt, rouge and black sand, …

The magnetic separator elements deployed in Black Powder Solutions' housing include a high holding capacity and can be cleaned and returned to service. …

BPS magnetic separators are able to remove contamination to sub-micron levels at an efficiency rating of 95+%. Analysis of BP has identified a varying percentage of non-ferrous contamination such as silica and calcium which black powder magnetic separators are able to remove using two methods. The first is static

The entire unit was experiencing issues with Black Powder building up and plugging the suction screens in front of pumps. Solution. Deploy a Magnetic Separator on the kerosene pump around loop to protect the pump. Results. During a recent cleaning, the Magnetic Separator system protecting Pump 104 had collected not only Black Powder, but a ...

DOI: 10.1109/tasc.2022.3182298 Corpus ID: 249724819; Removal of Magnetic Fine Particles From Carbon Black Powder by High Gradient Magnetic Separation Under Dry Condition @article{Chen2022RemovalOM, title={Removal of Magnetic Fine Particles From Carbon Black Powder by High Gradient Magnetic Separation Under Dry Condition}, …

Black Powder Solutions (BPS) is a Canadian company that designs and manufactures patented magnetic separator systems as an inline, full-flow solution to removing Black …

Contact: 4344 12th Street SE Calgary, AB T2G 3H9 Canada +1 (403) 212 1810. [email protected]

The customer is now proceeding to order a duplex BPS Magnetic Separator system to ensure it is always has magnetic separation capability during pump run periods. Download this case study. ... Black Powder Solutions Inc. does not directly offer or supply engineering services. Our final designs and products are approved through qualified and ...

with black powder, increased from 2157 kΩ to 2969 kΩ, before and after the magnetic separator. The separation of black powder has estimated by 22%, and the magnetite material decreased by 16 gm.

Install the BPS Magnetic Separator on this system to clean the reclaimed oil before it returns to the compressor. As a further preventative measure, it is recommended to also install a Black Powder Solutions Magnetic Separator on the feedstock line into the facility, thereby protecting all systems in the process.

Black Powder Solutions Inc. (BPS) designs and manufactures its patented Magnetic Separators to remove Black Powder™ contamination from liquids and gas, refined products, process fluids, water and other applications in all pipeline and facility applications to 95%+ efficiency. BPS also manufactures single magnetic element sample/test …

Black Powder Solutions Inc. Oil and Gas Calgary, AB 1,064 followers Cleanable Magnetic Separator systems that remove over 99+% of Black Powder from hydrocarbon liquid and gas streams.

Implement BPS Magnetic Separators to remove Black Powder from the crude oil stream, using the Magnetic Separators as a kidney loop. Figure 1. Magnetic Separator After 2 Hours of Run Time. Lab Results. The contamination removed from the Magnetic Separator during the first cleaning was sent out for lab analysis.

Magnetic Separation Services Industrial magnetic separators use a magnet to remove impurities, contamination and other ferrous materials from feed powders. Elcan Industries is one of the few tolling companies that carries one of the strongest dry powder magnetic separator equipment in the world and offers tolling services on this equipment ...

A magnetic separator system for lower volume applications in hydrocarbon liquids and gasses, or as a test station in slipstream applications to confirm the efficiency of …

The Magnetic Separator elements operate at full strength up to 300 degrees Fahrenheit (150 Celsius) and are highly resistant to vibration and offer over 10 years of service life. Black Powder Magnetic Separator System highlights: · Minimal flow restriction · Removes contamination ranging from +100 microns to sub-micron sizes

Black Powder Solutions (BPS), however, services the energy industry while offering innovative technology that increases profitability and enhances safety, and has a vast and effective impact on the environment. ... BPS' magnetic separator systems feature inline, full-flow systems that extract ferrous and non-ferrous particles in hydrocarbon ...

magnetic separator systems. BPS Magnetic Separators remove Black Powder™ contamination under 1 micron with high efficiency, which improves equipment reliability …

Install a Magnetic Separator upstream of six pumps to test its capability of removing Black Powder contamination to sub-micron levels. Results. A significant amount of Black Powder was removed from the glycol system that otherwise would have easily passed through mesh screens. Since installing the Magnetic Separator systems in 2008, the pumps ...

Pipeline magnet for black powder separation MSP-BP. The MSP-BP trap magnet is used to separate fine ferromagnetic particles (especially of sulfide and iron oxide, generally referred to as the black dust) from piping systems for the transportation of crude oil or gaseous products.. Benefits for the use of the magnetic trap MSP-BP. Protection of …

Examples of particulate impacts, including Black Powder contamination impacts, on differing types of pumps abound, but here are a few examples that highlight some common issues: ... Magnetic Separators offer an alternative that addresses most of the issues for suction-side pump deployment. They can be configured to all liquid applications as a ...

Magnetic separation is a proven process for the bulk removal of particulates all the way down below 0.10 microns. They offer a range of more cost-effective benefits than …

Black powder or "rouge" contamination issues exist in multiple refinery processes and fuel systems. The client, a 200,000 bpd+ refinery, decided to test a Black Powder Solutions (BPS) magnetic separator system to evaluate its effectiveness capturing sub- …

Magnetic separators filter and remove metal contaminants from your product flow. ... Filtering of small ferrous particles and even stainless steel contamination from powder or granulate. Magnetic grids. For good flowing powder and granulate. ... titanium oxide, carbon black, animal feed, zinc oxide, calcium carbonate, medicine powders. Magnetic ...